| Item | Measurement | Qualification | Standard or New |
|---|---|---|---|
| Steering wheel | Rotational play measured at outside edge with engine running | 0-10 mm (0-0.39 in.) | |
| Starting load measured at outside edge with engine running | 29 N (3.0 kgf, 6.6 lbf) | ||
| Gearbox | Angle of rack guide screw loosened from locked position | Manufactured in except HATC | 7 °-10 ° max. |
| Manufactured in HATC | 5 °±2 ° |
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Wheel alignment | Camber | Front | 0 ° 00 '±1 ° | |
| Rear | -1 ° 00 '±1 ' | |||
| Caster | Front | 2 ° 05 '±1 ° | ||
| Total Toe | Front | 0±3 mm (0±0.12 in.) | ||
| Rear | IN 2±2 mm (0.08± 0.08 in.) | |||
| Front wheel turning angle equipped with 175/65 R14 82T tyres | Inside wheel | 41 ° 00 '±2 ° 00 ' | ||
| Outside wheel | 36 ° 00 ' (Reference) | |||
| Front wheel turning angle equipped with 185/55 R15 82V tyres | Inside wheel | 38 ° 00 '±2 ° | ||
| Outside wheel | 34 ° 00 ' (Reference) | |||
| Wheel | Steel wheel runout | Axial | 0-1.0 mm (0-0.04 in.) | 2.0 mm (0.08 in.) |
| Radial | 0-1.0 mm (0-0.04 in.) | 1.5 mm (0.06 in.) | ||
| Aluminum wheel runout | Axial | 0-0.7 mm (0-0.03 in.) | 2.0 mm (0.08 in.) | |
| Radial | 0-0.7 mm (0-0.03 in.) | 1.5 mm (0.06 in.) | ||
| Wheel bearing | End play | Front | 0-0.05 mm (0-0.002 in.) | |
| Rear | 0-0.05 mm (0-0.002 in.) | |||
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Parking brake lever | Distance travelled when lever pulled with 196 N (20 kgf, 44 lbf) of force | 6 to 10 clicks | ||
| Brake pedal | Pedal height (Carpet removed) | M/T | 141 mm (5.55 in.) | |
| CVT | 145 mm (5.71 in.) | |||
| Free play | 1-5 mm (0.04-0.2 in.) | |||
| Master cylinder | Piston-to-pushrod clearance | 0-0.4 mm (0-0.02 in.) | ||
| Front brakes (disc brake) | Disc thickness | Front | 21.0 mm (0.83 in.) | 19.0 mm (0.75 in.) |
| Rear | 8.9-9.1 mm (0.35-0.36 in.) | 8.0 mm (0.31 in.) | ||
| Disc runout | ——— | 0.10 mm (0.004 in.) | ||
| Disc parallelism | ——— | 0.015 mm (0.0006 in.) | ||
| Pad thickness | Front | 9.0 mm (0.35 in.) | 1.6 mm (0.06 in.) | |
| Rear | 6,8-7.5 mm (0.27-0.30 in.) | 1.6 mm (0.06 in.) | ||
| Rear brakes (drum brake) | Brake drum I.D. | 180 mm (7.09 in.) | 181 mm (7.13 in.) | |
| Brake shoe lining thickness | 4.3 mm (0.17 in.) | 1.0 mm (0.039 in.) | ||
| Rear brakes (disc brake) | Disc thickness | 8.9-9.1 mm (0.35-0.36 in.) | 8.0 mm (0.31 in.) | |
| Disc runout | ——— | 0.10 mm (0.004 in.) | ||
| Disc parallelism | ——— | 0.0015 mm (0.0006 in.) | ||
| Pad thickness | 7.4-7.6 mm (0.291-0.299 in.) | 1.6 mm (0.06 in.) | ||
| Brake booster (equipped with ABS) | Master cylinder fluid pressure at 0 kPa (0 mmHg, 0 in.Hg) of vacuum with pressing brake pedal | Pressed with 98 N (10 kgf, 22 lbf) | 0 kPa (0 kgf/cm2, 0 psi) | |
| Pressed with 294 N (30 kgf, 66 lbf) | 1,370 kPa (14 kgf/cm2, 200 psi) | |||
| Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum with pressing brake pedal | Pressed with 98 N (10 kgf, 22 lbf) | 3,240 kPa (33 kgf/cm2, 470 psi) | ||
| Pressed with 294 N (30 kgf, 66 lbf) | 8,240 kPa (84 kgf/cm2, 1,190 psi) | |||
| Brake booster (without ABS) | Master cylinder fluid pressure at 0 kPa (0 mmHg, 0 in.Hg) of vacuum with pressing brake pedal | Pressed with 98 N (10 kgf, 22 lbf) | 0 kPa (0 kgf/cm2, 0 psi) | |
| Pressed with 294 N (30 kgf, 66 lbf) | 1,600 kPa (16 kgf/cm2, 230 psi) | |||
| Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum with pressing brake pedal | Pressed with 98 N (10 kgf, 22 lbf) | 3,700 kPa (37 kgf/cm2, 530 psi) | ||
| Pressed with 294 N (30 kgf, 66 lbf) | 9,800 kPa (98 kgf/cm2, 1,390 psi) | |||
| Item | Measurement | Qualification | Standard or New | |
|---|---|---|---|---|
| Refrigerant | Type | HFC-134a (R-134a) | ||
| Capacity of system | 400-450 g (14.1-15.9 oz) | |||
| Refrigerant oil | Type | KEIHIN: SP-10 (P/N 38897-P13-003, 38898-P13-003 or 38899-P13-A01) | ||
| Capacity of components | Condenser | 25 mL (5/6 fl oz, 0.9 Imp oz) | ||
| Evaporator | 35 mL (1 1/6 fl oz, 1.2 Imp oz) | |||
| Each line and hose | 10 mL (1/3 fl oz, 0.4 Imp oz) | |||
| Compressor | 100-120 mL (3 1/3-4 fl oz, 3.5-4.2 Imp oz) | |||
| Compressor | Starter coil resistance | At 20 °C (68 °F) | 3.05-3.35 W | |
| Pulley-to-pressure plate clearance | 0.35-0.65 mm (0.014-0.026 in.) | |||
| Alternator- compressor belt | Deflection with 98 N (10 kgf, 22 lbf) applied mid-way between pulleys | Used belt | 7.5-10.5 mm (0.30-0.413 in.) | |
| New belt | 4.5-6.0 mm (0.18-0.24 in.) | |||
| Tension (measured with belt tension gauge) | Used belt | 440-590 N (45-60 kgf, 99-130 lbf) | ||
| New belt | 980-1,130 N (100-115 kgf, 220-254 lbf) | |||