Standards and Service Limits - 40

Steering
Item Measurement Qualification Standard or New 
Steering wheel Rotational play measured at outside edge with engine running  0-10 mm (0-0.39 in.) 
Starting load measured at outside edge with engine running  29 N (3.0 kgf, 6.6 Ibf) 
Gearbox Angle of rack guide screw loosened from locked position  5 °±2 ° 


Suspension
Item Measurement Qualification Standard or New Service Limit 
Wheel alignment Camber Front 0 ° 00 '±1 ° 
Rear -1 ° 00 '±1 ' 
Caster Front 2 ° 10 '±1 ° 
Total Toe-in Front 0±3 mm (0±0.12 in.) 
Rear 2+2-1 mm (0.08+0.08-0.04 in.) 
Front wheel turning angle equipped with 175/65R14 82T tyres Inside wheel 41 ° 00 '±2 ° 
Outside wheel 36 ° 00 ' (Reference) 
Front wheel turning angle equipped with 185/55R15 82V tyres Inside wheel 38 ° 00 '±2 ° 
Outside wheel 34 ° 00 ' (Reference) 
Wheel Steel wheel runout Axial 0-1.0 mm (0-0.04 in.) 2.0 mm (0.08 in.) 
Radial 0-1.0 mm (0-0.04 in.) 1.5 mm (0.06 in.) 
Aluminum wheel runout Axial 0-0.7 mm (0-0.03 in.) 2.0 mm (0.08 in.) 
Radial 0-0.7 mm (0-0.03 in.) 1.5 mm (0.06 in.) 
Wheel bearing End play Front 0-0.05 mm (0-0.002 in.) 
Rear 0-0.05 mm (0-0.002 in.) 

Brakes
Item Measurement Qualification Standard or New Service Limit 
Parking brake lever Distance traveled when lever pulled with 196 N (20 kgf, 44 Ibf) of force  6 to 10 clicks 
Brake pedal Pedal height (carpet removed) M/T 141 mm (5.55 in.) 
CVT 145 mm (5.71 in.) 
Free play  1-5 mm (0.04-0.2 in.) 
Master cylinder Piston-to-pushrod clearance  0-0.4 mm (0-0.02 in.) 
Brake disc Disc thickness Front 21.0 mm (0.83 in.) 19.0 mm (0.75 in.) 
Rear 8.9-9.1 mm (0.35-0.36 in.) 8.0 mm (0.31 in.) 
Disc runout Front and Rear ——— 0.10 mm (0.004 in.) 
Disc parallelism Front and Rear ——— 0.015 mm (0.0006 in.) 
Pad thickness Front 9.0 mm (0.35 in.) 1.6 mm (0.06 in.) 
Rear 6.8-7.5 mm (0.27-0.30 in.) 1.6 mm (0.06 in.) 
Brake drum I.D.  180 mm (7.09 in.) 181 mm (7.13 in.) 
Lining thickness  4.3 mm (0.17 in.) 1.0 mm (0.039 in.) 
Brake booster - Rear brake disc Master cylinder fluid pressure at
0 kPa (0 mmHg, 0 in.Hg) of vacuum with pressing brake pedal 
Pressed with 98 N
(10 kgf, 22 Ibf) 
0 kPa (0 kgf/cm2, 0 psi) 
Pressed with 294 N
(30 kgf, 66 Ibf) 
1,370 kPa (14.0 kgf/cm2, 199 psi) 
Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum with pressing brake pedal Pressed with 98 N
(10 kgf, 22 Ibf) 
3,240 kPa (33.0 kgf/cm2, 470 psi) 
Pressed with 294 N
(30 kgf, 66 Ibf) 
8,240 kPa (84.0 kgf/cm2, 1,195 psi) 
Brake booster - Rear brake drum (equipped with ABS or VSA) Master cylinder fluid pressure at
0 kPa (0 mmHg, 0 in.Hg) of vacuum with pressing brake pedal 
Pressed with 98 N
(10 kgf, 22 Ibf) 
0 kPa (0 kgf/cm2, 0 psi) 
Pressed with 294 N
(30 kgf, 66 Ibf) 
1,550 kPa (15.8 kgf/cm2, 225 psi) 
Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum with pressing brake pedal Pressed with 98 N
(10 kgf, 22 Ibf) 
4,110 kPa (41.9 kgf/cm2, 596 psi) 
Pressed with 294 N
(30 kgf, 66 Ibf) 
9,590 kPa (97.8 kgf/cm2, 1,391 psi) 
Brake booster - Rear brake drum (without ABS or VSA) Master cylinder fluid pressure at
0 kPa (0 mmHg, 0 in.Hg) of vacuum with pressing brake pedal 
Pressed with 98 N
(10 kgf, 22 lbf) 
0 kPa (0 kgf/cm2, 0 psi) 
Pressed with 294 N
(30 kgf, 66 lbf) 
1,600 kPa (16.3 kgf/cm2, 230 psi) 
Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum with pressing brake pedal Pressed with 98 N
(10 kgf, 22 lbf) 
3,700 kPa (37.7 kgf/cm2, 537 psi) 
Pressed with 294 N
(30 kgf, 66 lbf) 
9,800 kPa (99.9 kgf/cm2, 1,421 psi) 


Air Conditioning
Item Measurement Qualification Standard or New 
Refrigerant Type  HFC-134a (R-134a) 
Capacity of system  400-450 g (14.1-15.9 oz) 
Refrigerant oil Type  KEIHIN SP-10 (P/N 38897-P13-003, 38898-P13-003 or 38899-P13-A01) 
Capacity of components Condenser 25 mL (5/6 fl oz, 0.9 Imp oz) 
Evaporator 35 mL (1 1/6 fl oz, 1.2 Imp oz) 
Each line and hose 10 mL (1/3 fl oz, 0.4 Imp oz) 
Compressor 100-120 mL (3 1/3-4 fl oz, 3.5-4.2 Imp oz) 
Compressor Starter coil resistance At 20 °C (68 °F) 3.05-3.35 W 
Pulley-to-pressure plate clearance  0.35-0.65 mm (0.014-0.026 in.)