M/T Differential Thrust Clearance Adjustment

Special Tool Required
Driver, 40 mm I.D. (  07746-0030100)
 

1.	Install the 80 mm shim (A) that's the same size as the one you removed.

2.	Install the differential assembly (A) into the clutch housing.

3.	Install the transmission housing onto the clutch housing, then tighten the 8 mm flange bolts in a crisscross pattern in several steps. 8 x 1.25 mm  27 N·m (2.8 kgf·m, 20 Ibf·ft)

4.	Use the special tool to bottom the differential assembly in the clutch housing.

5.	Measure clearance between 80 mm shim and bearing outer race in transmission housing. Standard:  0-0.1 mm (0-0.004 in.)

6.

If the clearance is more than the standard, select a new 80 mm shim from the following table. If the clearance measured in step 5 is within the standard, go to 9. 80 mm Shim   Part Number  Thickness  A  41441-PL3-B000  1.0 mm (0.0394 in.)  B  41442-PL3-B000  1.1 mm (0.0433 in.)  C  41443-PL3-B000  1.2 mm (0.0472 in.)  D  41444-PL3-B000  1.3 mm (0.0512 in.)  E  41445-PL3-B000  1.4 mm (0.0551 in.)  F  41446-PL3-B000  1.5 mm (0.0591 in.)  G  41447-PL3-B000  1.6 mm (0.0630 in.)  H  41448-PL3-B000  1.7 mm (0.0669 in.)  J  41449-PL3-B000  1.8 mm (0.0709 in.)  K  41450-PL3-B000  1.05 mm (0.0413 in.)  L  41451-PL3-B000  1.15 mm (0.0453 in.)  M  41452-PL3-B000  1.25 mm (0.0492 in.)  N  41453-PL3-B000  1.35 mm (0.0531 in.)  P  41454-PL3-B000  1.45 mm (0.0571 in.)  Q  41455-PL3-B000  1.55 mm (0.0610 in.)  R  41456-PL3-B000  1.65 mm (0.0650 in.)  S  41457-PL3-B000  1.75 mm (0.0689 in.)

7.	Remove the bolts and transmission housing.

8.	Replace the thrust shim selected in step 6, then recheck the clearance.

9.	Reinstall the transmission.